eBMRPaper to electronic, at your pace

eBMR software that enforces the master, step by step.

Swat iQua Suite is eBMR software for pharmaceutical manufacturers: an electronic batch manufacturing record that runs every batch against approved, version-locked masters — with hold points, parameter limits, second-person verification and an e-signed close.

  • Batch created only from a released production order
  • Out-of-limit reading raises a deviation
  • Corrections supersede, never overwrite
  • Hybrid paper copies kept under control
Swat iQua Suite electronic batch record with steps, parameters and signatures
100K+
batches released
10+
years of pharma expertise
3
e-signature levels
1–3
months to go-live

2-minute product tour

Real screens, real records. See a batch record in action.

  1. Production order with formula, process template and specification versions, material feasibility and release by QA

    Step 1 of 4Released by QA

    A production order, released for manufacture

    The order fixes the formula, process and specification versions and checks material feasibility. QA releases it before any batch can start.

    1. Materials checked
    2. Released by QA
    3. Approved master versions
  2. Dispensing order with each material line showing lot, net weight, qualified scale, dispensed by and verified by

    Step 2 of 4All lines verified

    Dispensing, verified line by line

    Every weighing records the lot, the net weight against its minimum and maximum, the scale’s calibration status, who dispensed it and who verified it.

    1. Min / max tolerance
    2. Calibrated scale
    3. Second-person verification
  3. Electronic batch record with steps, hold points, observations and started, completed and verified by entries

    Step 3 of 4Steps verified

    Executed step by step

    The electronic batch record runs each step in order. A hold point must be verified by QA before the next step can proceed, and every step records who did it and when.

    1. QA hold point
    2. Done by, verified by
    3. Yield within limits
    4. Batch record PDF
  4. Final batch steps with yield reconciliation and an activity timeline showing release and closure

    Step 4 of 4Closed & archived

    Reconciled, released and closed

    The last step reconciles the bulk and yield against limits. The batch is released through batch release, then closed and archived — no further changes.

    1. Yield against limits
    2. Released through batch release
    3. Completed within limits

Real product footage

Watch a hold point being enforced.

Electronic batch manufacturing record

What eBMR software changes on the shop floor.

A paper batch record relies on people to follow the order, check the limits and notice the gaps. An electronic batch record makes the system do those checks — at the moment the work happens.

Approved masters, frozen into every batch

A batch in Swat iQua Suite can only be created from a released production order. At that moment it snapshots the exact approved versions of the product, formula, process and specification, so the batch is reproducible and never depends on a master that changes later. The process master defines each step’s operation type, criticality and instructions, and whether it needs verification, a signature, an attachment or a hold point.

Execution with the checks built in

  • Hold points: a step cannot start while an earlier hold point or verification step is still open
  • Verification is a separate duty — the verifier cannot be the performer — and is e-signed
  • Critical process parameters are checked against their minimum and maximum; an out-of-limit reading raises a deviation from the step
  • Corrections supersede the original value and never overwrite it — both stay on the record
  • Training interlock: an operator cannot start a step unless trained on the SOPs linked to it
  • Step evidence attachments, with required attachments blocking close
  • Batch hold, resume and cancel, and step skip, block and unblock — each with a recorded reason

A controlled close

Close is e-signed and is refused until every required step is done, no step is blocked, hold points are cleared, out-of-limit readings are resolved and any hybrid paper copy is reconciled. Yield is captured and classified against the formula’s yield window. The Executed Batch Record PDF then shows every step, parameter and correction, the signers, deviations, attachments and the full audit trail — and every print is logged.

21 CFR 211.188 expects the batch record to show what was done, by whom, against which master, with the parameters, yields and investigations behind it. Swat iQua Suite is designed to support that content; the regulated company remains responsible for its batch records.

Paperless batch record, end to end

Five steps from formula to release.

  1. 01

    Formula approved

    Master formula, process and product versions prepared, reviewed and approved by three different people.

  2. 02

    Order released

    Production order released after a readiness and material-feasibility check on released stock.

  3. 03

    Dispensed and verified

    Released lots only, calibrated scales, second-person verification.

  4. 04

    Batch executed

    Step by step, with hold points, parameter limits and training checks.

  5. 05

    Packed and released

    Printed components reconciled; QA releases with an e-signature.

Manufacturing modules

The modules behind the batch record.

  • Master Formula & Batch Record Design

    Versioned formulas with BoM limits, process step templates and product definitions — shared across sites or forked locally.

    Master batch record
  • Production Planning & MRP

    Orders released only when every master is current and materials are available in released stock.

    Production planning
  • Dispensing & Weighing

    Only QA-released lots, only calibrated scales — every weight verified by a second person.

    Dispensing
  • Packaging & Reconciliation

    Bulk hold-time control and printed-component reconciliation before finished lots are created.

    Packaging
  • Hybrid (Paper + Electronic) Batch Record

    Controlled paper copies printed once, checksum-verified and reconciled before close.

    Hybrid batch record
  • Continued Process Verification

    Trend a parameter across batches with Cp, Cpk and ±3σ control limits, approved and signed.

    CPV

Hybrid batch record

Not ready to go fully paperless? Keep paper under control.

Many plants move to eBMR area by area. Where a paper copy of the batch record is still used alongside the electronic one, Swat iQua Suite controls its whole life — issued, printed, returned, reconciled and archived.

  • Controlled-copy number — on every issued copy.
  • Printed once — a SHA-256 checksum is frozen at print; a re-print is refused, so a fresh copy must be issued.
  • Checked on return — the checksum is verified, then the copy is reconciled against the electronic record with a note.
  • Close gate — the batch cannot close until its copy is reconciled or archived; the QA archive is e-signed.
Hybrid batch record
Operator in a cleanroom gown on a pharmaceutical production line

When something goes wrong

Out of limit at step 5 — handled on the record.

  1. Step 5CPP reading

    Reading outside limits

    The value is kept and flagged against the minimum and maximum from the approved process.

    Out of limit
  2. DeviationRaised from the step

    Deviation linked

    Batch, product and step are linked to the deviation automatically.

    Investigating
  3. CorrectionSuperseded

    Correction with a reason

    A corrected value supersedes the original — both visible, with the reason recorded.

    Corrected
  4. CloseGate

    Close only when resolved

    The batch cannot close while the out-of-limit reading is unresolved.

    Closed

The Executed Batch Record PDF shows the original reading, the correction and the deviation together.

Batch numbering & adoption

Batch numbers your way — and a realistic path off paper.

Two practical questions decide most eBMR projects: will the system fit how we number and run batches, and can we move gradually?

Configurable batch numbering, never duplicated

Batch numbers are built from site-configurable segments: prefix and suffix, site, company or product code, material category, dosage form, calendar or fiscal year, month, day, sequence and an optional mod-97 check digit — with a live preview while you design the format. Each site has a default rule, and individual products can override it.

Counters are locked and only move forward, so a voided number is never issued again, and every allocation is written to an immutable ledger with a snapshot of the format used.

Paper BMR to eBMR: a phased roadmap

  1. Start with masters: approve formulas, process steps and specifications in the system
  2. Run hybrid where you need to: issue controlled paper copies for areas not yet digital
  3. Move dispensing and execution onto the electronic record product by product
  4. Connect packaging, QC and QA release so the release file assembles itself
  5. Add continued process verification and product quality review once batch data is flowing

Typical go-live is 1–3 months, depending on the modules and sites in scope. Licensing is modular, so you pay only for what is live.

API and sterile batches on the same engine

API manufacturing runs on the same eBMR engine with stage types such as reaction, extraction, distillation, crystallisation and filtration, plus intermediate lots and controlled recovery. Sterile batches add a server-side gate that blocks an aseptic step when the room, operator or line is not ready.

Customer stories

Ten years on, they would choose Swat iQua Suite again.

“Ten years on, we would choose it again.”

We moved our QC LIMS onto SwatTech in 2016 and have never looked back. Every specification, result and calibration is one search away, and every change explains itself. When inspectors arrive, we don’t prepare — we simply open the system.

ARC Pharma UK LimitedUnited Kingdom · QC laboratory, since 2016

“Audits are something we welcome now.”

In contract testing, our reputation rides on every result we sign. A second-person review on every result, a complete audit trail and a client portal that delivers reports and CoAs on time have turned audits from something we braced for into something we welcome.

Lunar Labs LimitedUnited Kingdom · QC laboratory

“Any batch, traced in one click.”

In API manufacturing, traceability is everything. Today we follow any batch back to its raw-material lots and forward to every shipment in seconds. Revised Schedule M no longer feels like a deadline — it feels like the way we already work.

Norvium Healthcare Pvt. Ltd.India · API manufacturing

FAQ

Frequently asked questions

Can’t find your answer? Talk to our team — we reply within one business day.

What is eBMR software?

An electronic batch manufacturing record system: it replaces the paper BMR with a step-by-step record that runs against approved masters, checks parameters as they are entered, enforces verification and hold points, and produces a complete executed batch record with its audit trail.

Is an eBMR the same as a pharma MES?

The terms overlap. Swat iQua Suite covers the MES functions most pharma plants need from a GMP point of view — master data, order release, dispensing, guided batch execution and packaging — on the same platform as QC and QA release. Operators enter parameters on the record; it does not control equipment directly.

Can we run paper and electronic batch records together?

Yes. The hybrid batch record controls paper copies used alongside the electronic record: each copy is numbered, printed once with a frozen checksum, verified on return and reconciled — and the batch cannot close until that is done.

What happens when a parameter is out of limit?

The reading is kept and flagged, a deviation is raised from the step, and any correction supersedes the original value without overwriting it. The batch cannot close until the out-of-limit reading is resolved.

How are batch numbers generated?

From site-configurable segments — codes, dates, sequence and an optional check digit — with a live preview. Counters only move forward, so a voided number is never reissued, and every allocation is kept in an immutable ledger.

How long does an eBMR implementation take?

Typical go-live is 1–3 months, depending on the products, modules and sites in scope. Many plants start with masters and hybrid records, then move execution onto the electronic record product by product.

Ready to see Swat iQua Suite in action?

Book a free, personalised demo and see how Swat iQua Suite takes your plants, labs and quality teams from paper to inspection-ready.

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