Manufacturing moduleIssue · print once · reconcile

Hybrid batch record — paper copies under electronic control.

Moving to electronic batch records rarely happens in one step. Swat iQua Suite lets you run a hybrid batch record — paper and electronic side by side — with every paper copy numbered, printed exactly once, returned, reconciled and archived by QA before the batch can close.

  • Controlled-copy number on every issue
  • One-shot print with a SHA-256 checksum
  • Batch close blocked until the copy is reconciled
  • QA archive with an e-signature
Swat iQua Suite electronic batch record with steps, signatures and status

Controlled-copy lifecycle

Five states for every paper copy.

Each step only accepts a copy in its exact predecessor state, so a copy cannot skip reconciliation or be archived before it is returned.

  1. Issued

    Issue

    Issued against a batch to a named person, with a controlled-copy number. The batch is flagged as hybrid.

  2. Printed

    Print once

    The copy prints exactly once. The print freezes a SHA-256 checksum of its content. A re-print is refused.

  3. Returned

    Return

    The completed paper copy comes back and is recorded as returned.

  4. Reconciled

    Reconcile

    Checked against the electronic record, with a mandatory note. The batch-close gate clears.

  5. Archived

    QA archive

    QA archives the copy with an e-signature. Cancellation is possible at any earlier stage, with a note.

Paper and electronic batch record

Paper you can trust, because the system controls it.

  • Numbered controlled copies

    Every issue gets its own controlled-copy number, recorded with who issued it, to whom and when.

  • One-shot print

    A copy prints once. To get another, the copy must be returned and a fresh one issued — so there is never an untracked duplicate.

  • Content checksum

    The print stores a SHA-256 checksum, so the content of a returned copy can be verified against what was printed.

  • Reconciliation note

    Reconciling a returned copy against the electronic record requires a written note, kept in the audit trail.

  • Batch-close gate

    A hybrid batch cannot close in the eBMR until its controlled copy is reconciled or archived.

  • QA archive, e-signed

    The final QA disposition of the copy is e-signed, completing the record of what happened to the paper.

Phased eBMR adoption

Go electronic at your pace — without losing control of paper.

Most plants move from paper to electronic batch records in phases. One area goes live first; others keep paper while operators are trained or equipment is brought into scope. The risk during that period is paper that floats free of the electronic record: extra copies, missing pages and entries that never make it back into the system. Data-integrity guidance from regulators expects hybrid systems to be controlled as carefully as fully electronic ones.

How Swat iQua Suite controls the paper side

A controlled copy is issued against a batch that is in progress, on hold or completed. Issuing it flags the batch as a hybrid record. The copy is printed once from the system as a controlled-copy PDF, and that print freezes a checksum of the content. If someone needs the copy again, the system refuses a re-print: the existing copy must come back and a new one is issued, with its own number. A copy issued in error that has never been printed can be removed, but only with a mandatory remark.

When the paper copy returns, it is recorded as returned and then reconciled against the electronic batch record, with a note explaining what was checked. Only then does the batch-close gate in the eBMR clear. QA finally archives the copy with an e-signature. Every transition is in the audit trail, and each step is refused unless the copy is in the right state.

Where it fits

  • Plants rolling out the eBMR area by area, with paper in the areas not yet live.
  • Steps that still need a wet-ink record for local reasons during transition.
  • Sites that want every paper copy accounted for during an inspection.

The hybrid batch record is an option you switch on per site. When every area is electronic, you simply stop issuing copies.

FAQ

Frequently asked questions

Can’t find your answer? Talk to our team — we reply within one business day.

What is a hybrid batch record?

A batch record where part of the record is kept on paper and part electronically. In Swat iQua Suite the paper part is a controlled copy issued and tracked by the system, and reconciled against the electronic record before the batch closes.

Can a controlled copy be re-printed?

No. Each copy prints once and the print freezes a SHA-256 checksum. If another copy is needed, the existing one is returned and a fresh copy is issued with a new number.

Does the batch wait for the paper copy?

Yes. Issuing a copy flags the batch as hybrid, and the batch cannot close in the eBMR until the copy is reconciled or archived.

Who archives the copy?

QA, with an e-signature. Archiving is only possible after the copy has been returned and reconciled.

Ready to see Swat iQua Suite in action?

Book a free, personalised demo and see how Swat iQua Suite takes your plants, labs and quality teams from paper to inspection-ready.

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