Manufacturing moduleOrder · feasibility · release

Pharma production planning software — release only what you can make.

Swat iQua Suite raises production orders that authorise one batch each, checks that every master is approved and that released stock covers the bill of materials, and only then lets a second person release the order with an e-signature. MRP shows where safety stock falls short.

  • Release-readiness gate with a named blocker list
  • Feasibility on unrestricted − reserved stock only
  • Release by a second person, e-signed
  • Order numbers never reused
Operators in cleanroom garments working on a pharmaceutical production line

Order lifecycle

One production order, one authorised batch.

  1. Draft

    Raise the order

    Product, batch size and dates. The order snapshots the approved product, formula, process and specification versions.

  2. Planned

    Check readiness

    The release-readiness gate lists every blocker by name, so planners know exactly what to fix.

  3. Released

    Release

    A second person — never the creator — releases with an e-signature. Dispensing and the batch can now start.

  4. In Production

    Execute

    The order follows its batch automatically as the eBMR starts.

  5. Completed

    Complete

    Closed when the batch completes. Cancellation is available with a reason.

Production order release

A release gate the system enforces.

Release is refused while any condition is unmet. The blockers are listed on screen, so nobody has to guess why an order cannot move.

  • Masters current — the product, formula, process and specification versions are approved and still current.
  • Site configuration active — the site’s manufacturing configuration for the product is approved and in effect.
  • Materials feasible — the BoM, scaled to the planned batch size, is covered by released stock that is not already reserved.
  • Shortage exception — a shortfall can only proceed through an approved, justified exception with its own permission, SoD and e-signature.
Master batch record
Swat iQua Suite dashboard with open work across modules

MRP pharma

Material planning that counts only usable stock.

The same availability rule powers order feasibility and the MRP run: stock in quarantine, under test, on hold or rejected is never counted.

  • Net available stock

    Unrestricted minus reserved. Quarantine, under-test, on-hold and rejected lots are excluded.

  • Safety-stock shortages

    Net usable stock is net available minus safety stock. A negative figure is a shortage you can act on.

  • Open POs as projected supply

    Open purchase-order quantities are shown as projected supply, never as stock on hand.

  • Recommended order quantity

    Shortage minus open PO quantity — a clear figure for purchasing.

    GMP procurement
  • Immutable snapshots

    Each MRP run stores a per-material availability snapshot that cannot be edited afterwards.

  • Signed exceptions

    Releasing against a shortage needs an approved material-shortage exception with a written justification.

How it works

Planning that hands off cleanly to the shop floor.

Production planning in Swat iQua Suite sits between your approved masters and the batch. A planner creates a production order for one batch of one product. At that moment the order records which product definition, master formula, process master and specification versions apply, so the batch that follows is reproducible and nobody can quietly switch a version later.

Material feasibility on released stock

Feasibility scales the formula’s BoM to the planned batch size and compares each line with the stock that QA has released and that is not already reserved for another order. Lots that are still in quarantine or under test do not count, however close they are to release. If a line is short, the order can only be released through a material-shortage exception that is justified, approved by someone else and e-signed — so the decision is visible in the audit trail rather than made on the phone.

From release to dispensing

Release is a segregated duty: the person who created the order cannot release it, and the release is e-signed. Once released, the order can be dispensed in Dispensing & Weighing and executed as an electronic batch record. Its status then follows the batch from released to in production to completed, so planners always see where an order stands.

  • Order numbers come from a controlled counter and are never reused.
  • Every status change carries a reason and appears in the audit trail.
  • The MRP run uses the same released-stock rule as feasibility, so the two never disagree.

MRP in Swat iQua Suite calculates shortages against safety stock and open purchase orders. Talk to us about your planning horizon during the demo and we will show how it fits your process.

FAQ

Frequently asked questions

Can’t find your answer? Talk to our team — we reply within one business day.

What does the release-readiness gate check?

That the product, formula, process and specification versions on the order are approved and current, that the site’s manufacturing configuration is approved and active, and that materials are feasible. Any blocker is listed by name and release is refused until it is cleared.

Which stock counts as available?

Only unrestricted (QA-released) stock that is not already reserved. Lots in quarantine, under test, on hold or rejected are excluded from both feasibility and MRP.

Can we release an order when a material is short?

Only through an approved material-shortage exception. It needs its own permission, a justification, an approver other than the requester and an e-signature.

Who can release a production order?

Anyone with the release permission except the person who created the order. Release is e-signed.

What does the MRP run calculate?

Net available stock (unrestricted minus reserved), net usable stock after safety stock, open purchase orders as projected supply, and a recommended order quantity per material, stored as an immutable snapshot.

Ready to see Swat iQua Suite in action?

Book a free, personalised demo and see how Swat iQua Suite takes your plants, labs and quality teams from paper to inspection-ready.

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